← Back to Resources Resource

Design and Calibration of a Digital Tachometer Using ESP32 and an IR Reflective Sensor

digital tachometer using esp32 is a M.Tech project topic for Chemical Engineering. Explore the IEEE-style abstract, reference paper, PDF link, tools…

digital tachometer using esp32 is a M.Tech project topic for Chemical Engineering. It gives students a clear starting point for research, implementation planning, and documentation.

digital tachometer using esp32 Project Details

Abstract

This project shows how to design, build, and calibrate a cheap, non‑contact digital tachometer. It uses an ESP32 microcontroller, a comparator‑based infrared (IR) reflective sensor, and an I2C character LCD. The device is meant for monitoring processes in chemical‑engineering plants. In many process industries, keeping track of the speed of rotating equipmentβ€”such as agitators, pumps, and centrifugesβ€”is essential for stable and safe operation. The tachometer works with a single reflective marker placed on the shaft. Each time the marker passes the sensor, it creates one pulse. The ESP32 runs firmware that handles each pulse with an interrupt service routine and instantly converts the pulses into rotational speed. A hybrid estimation

algorithm is used: * At high speeds it measures the time between pulses (pulse period). * At low speeds it counts pulses inside an adaptive time window. To keep the data clean, the firmware adds several safeguards: * An adaptive lockout that ignores rapid comparator chatter. * Exponential smoothing of the speed value. * A timeout that detects when the shaft has stopped. We calibrated the system against a reference laser tachometer. The results were very accurate, with a mean absolute percentage error of **0.52 %** and a strong linear correlation. This tachometer can act as a basic edge‑sensing node for digital‑twin setups and real‑time process‑control simulations.

Reference Paper Design and Calibration of a Digital Tachometer Using ESP32 and an IR Reflective Sensor
Domain Chemical Engineering
Sub-Domain Process Systems / Process Simulation & Control / Digital Twin
PDF Download Download / View PDF
Get Help Get Help on WhatsApp

Message: Hi FE, I need help with “Design and Calibration of a Digital Tachometer Using ESP32 and an IR Reflective Sensor” in “Chemical Engineering”

How to Use This digital tachometer using esp32 Topic

This resource helps students understand the project idea, reference paper direction, and next step for implementation. Moreover, students can compare this digital tachometer using esp32 topic with related M.Tech project topics.

Additionally, the topic can support synopsis preparation, report writing, and academic documentation. Therefore, students should review the linked reference paper first. For more branches and sub-domains, explore the complete Fried Engineers resource library.

Need help with this resource?

Share your academic level, branch, topic, and requirement. Fried Engineers will guide you with the right next step.

Send Requirement